maxfoot electric bike battery pack

All You Need to Know about Lithium-Ion Batteries in Electric Bikes

A battery is to an electric bike what fuel is to a car. It stores the energy that the motor uses to help you ride and, thus, determines how far (and fast) you can go.

 

In the past, electric bikes used heavy and less efficient batteries like lead-acid or nickel-cadmium. But when lithium-ion batteries, which are lighter and better at storing energy, became available, these older types of batteries started to fade away.

 

Nowadays, almost all e-bikes use lithium-ion batteries for superior electric bike performance.

 

As a responsible e-bike owner, you must know the ins and outs of the battery. This knowledge will help you keep your bike running well for years and also keep you safe.

 

Here’s everything you need to know about lithium-ion batteries in electric bikes.

 

What Are Lithium-Ion Batteries?

Lithium-ion batteries are the preferred choice for electric bikes due to their high energy density, relatively low weight, and long lifespan. Energy density refers to the amount of energy a battery can store relative to its size and weight. This makes lithium-ion batteries ideal for applications like e-bikes, where space and weight are limited, but power demands are high.

 

In comparison to older battery technologies like lead-acid or nickel-cadmium, lithium-ion batteries are much more efficient and reliable. They can recharge quickly and provide a long lifespan that typically ranges between 800 and 1,000 charge cycles.

 

Types of Lithium-Ion Batteries

These batteries come in three types, each suited to different needs:

- Lithium Nickel Manganese Cobalt Oxide (NMC): These batteries have an energy density of approximately 150-220 Wh/kg and are great for those who need quick acceleration and extended range.

 

Image Source: ultramax.co.uk

- Lithium Iron Manganese Oxide (LiMn2O4): They offer high durability and safety, perfect for rugged conditions. They’re also quite stable, with an energy density of 100-150 Wh/kg.

 

- Lithium-Nickel-Cobalt-Aluminum Oxide (NCA): These batteries boast the highest energy density (200-260 Wh/kg) and power output. This makes them ideal for performance e-bikes that require extra speed and acceleration.

 

Understanding Battery Voltage and Capacity

In the context of e-bike battery technology, voltage and capacity are two fundamental concepts. Voltage, measured in volts (V), is the force that drives the electric current through the motor, while capacity, measured in watt-hours (Wh), indicates how much charge the battery can hold. This capacity determines how far you can go on a single charge.

 

Higher voltage typically means more power and better performance, while a higher capacity means a longer range. For most e-bikes, batteries range from 36V to 48V, although some high-performance models use 52V batteries or higher. Similarly, batteries in urban commuter e-bikes typically have a capacity of 400-500 Wh, which delivers a range of 20-50 miles. Those with a 500-700 Wh capacity can go up to 40-70 miles per charge. The batteries in performance e-bikes may exceed 700Wh to offer a range of over 70 miles.

960wh battery

 

That said, it’s crucial to consider your riding habits and the terrain when estimating the range. Factors like elevation, rider weight, and the level of pedal assistance can affect the actual mileage you get out of your e-bike.

 

Factors Affecting the Performance of Lithium-Ion Batteries in Electric Bikes

The following factors can impact the overall efficiency of lithium-ion batteries.

 

 Depth of Discharge (DOD)

Depth of Discharge refers to how much of the battery’s capacity is used before it’s recharged. Frequently draining the battery completely or more than 80% can wear it out faster, reducing its lifespan.

 

To keep your battery healthy, it’s better to recharge it before it gets too low, ideally when it’s around 20-30% charged.  

 

 Charge Rate

The speed at which you charge your battery also affects its performance. Charging too quickly can cause the battery to heat up, which can lead to damage over time. You may opt for fast charging occasionally, but don’t make it a habit.

 

Using a charger that’s recommended for your specific e-bike battery and avoiding rapid charging methods helps maintain the battery’s health in the long run.

 

 Charge Cycles

A charge cycle is completed when 100% of the battery’s capacity has been used, whether all at once or in parts. The more charge cycles a battery goes through, the more it ages, gradually reducing its capacity.

 

High-quality lithium-ion batteries are designed to last through many charge cycles (500-1000), but a decrease in capacity is inevitable. You can extend the number of cycles the battery can handle to a certain extent, though, if you follow good charging practices.

 

 Voltage Level

The voltage level of a battery determines how much power it can deliver to the e-bike’s motor. If the voltage drops too low, the bike’s performance will decrease, and it may not run as efficiently.

 

Generally, the bike’s controller and battery management system (BMS) regulate the voltage, so you shouldn’t make significant modifications to the e-bike’s system. Apart from this, you can help keep the e-bike running smoothly and extend the battery lifespan through regular charging and avoiding deep discharges.

 

 Temperature

Temperature also plays a big role in how well a lithium-ion battery performs. Extreme cold can reduce the battery’s efficiency by limiting the ions flow, meaning it won’t hold as much charge or provide as much power.

 

On the other hand, too much heat can damage the battery, shortening its lifespan. Keeping your e-bike battery within a moderate temperature range helps it work better and last longer.

 

Battery Safety Considerations

Battery safety is a critical concern with lithium-ion technology, especially given the high energy density and the potential for overheating.

 

Thankfully, most modern e-bikes have a battery management system (BMS), which monitors the battery’s performance, including voltage, temperature, and charge levels, to ensure safe operation. This helps prevent overcharging, over-discharging, and overheating, all of which can lead to battery failure or, in extreme cases, fires.

 

As a responsible e-bike owner, there are several things that you can do as well to ensure battery safety and reliability. For starters, it’s important to choose e-bikes that meet industry standards and have been tested for compliance with battery certifications. The UL2849 certification indicates that the battery has undergone rigorous safety testing, including fire resistance, impact resistance, and short-circuit protection. This provides peace of mind that the battery is less likely to fail or cause accidents.

 

6 Tips for Battery Maintenance and Prolonging Battery Lifespan

Proper battery maintenance is essential for prolonging the lifespan of lithium-ion batteries and ensuring consistent electric bike performance.

 

Here are some easy tips that will save you money and hassle in the long run:

 

 Inspect Your Battery Regularly

Regularly checking your battery for any signs of damage or wear can help you catch problems early. Look for cracks, swelling, discoloration, or other visible issues that might affect the battery’s performance.

 

If you notice anything unusual, it’s best to stop using the e-bike and consult a professional to avoid potential hazards.

 

 Store It in a Cool, Dry Place

Proper thermal management is key to keeping your battery in good shape. When not in use, store it in a cool, dry place away from direct sunlight.

 

Heat can degrade it over time, while cold can reduce its efficiency. Keeping it in a stable environment is necessary to extend the battery lifespan.

 

 Avoid Disassembling or Modifying It

Modifying or disassembling your battery can be dangerous and may void your warranty.

 

Lithium-ion batteries are carefully designed with complex components and should only be handled by professionals. Any tampering could lead to serious safety issues, including the risk of fire.

 

 Prevent Water Damage at All Costs

Water can be very damaging to your e-bike battery. Always keep the battery dry, especially during rainy weather or when washing your bike.

 

If your battery does get wet, dry it thoroughly before use to prevent short-circuiting and other issues.

 

 Clean Battery Contacts Regularly

Over time, dust and grime can build up on the battery contacts, affecting the connection between the battery and the e-bike.

 

Gently clean the contacts with a dry cloth to prevent power loss and potential damage.

 

 Transport with Care

When transporting your e-bike or its battery, handle it with care. Avoid dropping the battery or exposing it to impacts, as this can cause internal damage. Also, make sure everything is fastened securely, as loose batteries often end up damaging the e-bike controllers.

 

If you’re traveling long distances, it’s a good idea to remove the battery and carry it separately to protect it from bumps and jolts.

 

Battery Disposal and Environmental Impact

Even with the best care, all lithium-ion batteries eventually degrade and reach the end of their useful life. When the time comes, proper battery disposal is crucial to minimize environmental impact.

 

Lithium-ion batteries contain hazardous materials that can be harmful if not disposed of correctly. Many local recycling programs accept these batteries, and some e-bike manufacturers offer take-back programs to ensure safe and environmentally friendly disposal.

 

The Future of Lithium-Ion Batteries in E-Bikes

Lithium-ion batteries have undoubtedly revolutionized e-bike battery technology, offering a reliable and efficient power source to support the growing popularity of electric bikes. With proper maintenance and attention to safety, these batteries can provide years of dependable service.

 

As technology continues to evolve, we can expect further battery innovations in terms of design, chemistry, energy density, and charging capabilities. In other words, it’s only going to get better.

 

So, if you want to experience peak electric bike performance and ride confidently without worrying about battery safety, take your time evaluating which lithium-ion battery best suits your needs.

Back to blog

Leave a comment

Please note, comments need to be approved before they are published.